Frequently Asked Questions

We understand that you probably have a number of questions that you would like to ask us. If you can't find what you're looking for below, please feel free to contact us or talk to a representative using our live chat feature. We will do our best to answer whatever questions you may have, as well as provide you with whatever resources you need.

We've broken these frequently asked questions down by topic for your convenience. Click a section for more detail:

What is a Bulb Eater®?

A Bulb Eater® is a lamp crushing machine that processes, or crushes, spent fluorescent lamps into small fragments. The crushed glass is compacted into 55-gallon containers. The Model 55 VRS crushes over 1350 T8 4' lamps into one 55-gallon drum. The Model 55 VRS-U not only crushes straight fluorescent lamps of any length, but also u-shaped fluorescent lamps as well. This greatly improves storage of the lamps, handling, safety/liability issues, and recycling costs. The units are complete with filtration systems to help ensure both OSHA and EPA compliance, even for facilities disposing of large quantities of lamps.

Why do people use the Bulb Eater® system?

Facilities across the world use the Bulb Eater® lamp crushing systems to make their lamp disposal process more efficient. The systems will greatly reduce storage needs, minimize handling of the lamps, create a safer, cleaner work environment, and cut overall recycling costs.

How does the Bulb Eater® work?

  1. The lamp is fed into the entry tube of the machine.
  2. In roughly one second the lamp, whether straight or u-tube enters the machine and is crushed to pieces.
  3. The Bulb Eater’s filtration system pulls the contaminated air out of the drum to filter out the released powder as well the mercury vapor.
  4. The contaminated air goes through a two stage filtering process in the blue case. The first stage filter captures over 99% of the released dust particulate. The second stage HEPA filter acts as a polishing filter and captures over 99.99% of the remaining particulate.
  5. At that point the air is clean but still contains mercury vapor.
  6. The mercury vapor is then blown out of the blue case and through the third and final filter.
  7. The carbon filter not only captures the mercury vapor, but also neutralizes it by converting the vapor to a non-hazardous substance.
  8. Clean air comes out of the Bulb Eater® exhaust vent.

How long does it take to crush the lamps?

It takes roughly one second to crush a 4' fluorescent lamp and a fraction of a second longer for 8' lamps.

How many crushed lamps fit in a 55-gallon drum?

1350 Straight T8 4' Lamps / 875 Straight T12 4' Lamps / 475 Straight T12 8' Lamps / 450 U-Shape T12 Lamps

What is the difference between the Model 55 VRS and the Model 55 VRS-U Bulb Eater® systems?

The Model 55 VRS Bulb Eater® is an emissions controlled system able to crush straight fluorescent lamps of any length and diameter. The system has a removable entry tube for T12 fluorescent lamps that can be supplemented with entry tubes for T8 and T17 straight fluorescent lamps. The Model 55 VRS-U Bulb Eater® is also an emissions controlled system but is able to crush not only straight fluorescent lamps, but also u-shaped fluorescent lamps as well. The entry chute for the u-shaped fluorescent lamps can be removed and sealed while crushing straight lamps. This system also comes complete with a T12 straight fluorescent entry tube. T8 and T17 entry tubes are also available.

What does VRS stand for? VRS-U?

Vapor Removal System AND Vapor Removal System with U-Shape Capability

I've seen reference to T8, T12, and T17 lamps. What is the difference?

The diameter of a lamp is measured in eighths of an inch and expressed as a "T" number, such as T8 (equals 8/8's or one inch) and T12 (equals 12/8's or an inch and a half diameter). T17 lamps, while uncommon, are 17/8's or 2 and an eighth inches in diameter. This designation is given in lamp catalogs and sometimes printed on the lamp itself. For example, one of the most common 4' lamps is an F40T12/CW. The Bulb Eater® systems come standard with an entry tube fitted for T12 lamps. T8 and T17 entry tubes are also available.

Is it safe?

Yes. In fact, studies show that it is actually safer to package lamps by using Bulb Eater® lamp crushing systems than boxing the lamps intact. This is because the Bulb Eater® captures over 99.99% of the mercury vapor released during crushing. While there is a small amount of mercury vapor released, the overall mercury exposure is significantly less than when managing the same quantity of lamps intact and dealing with the accidental breakage of the lamps. No one intends to break the lamps while handling them, but unfortunately when handling tubes of glass up to 8' long accidental breakage is unavoidable. Based on EPA studies that show an accidental breakage rate of 3% (which based on our industry knowledge we believe to be low), our customers are considerably safer crushing their lamps with our controlled emissions systems. Due to the potential for mercury vapor exposure, our emissions-controlled lamp crushing machines have been tested for OSHA safety compliance by outside testing laboratories (test results available). These tests show that the operator experiences well under both Federal and State OSHA mercury vapor exposure levels. In fact, our most recent emission study showed non-detectable levels of mercury vapor emissions even after crushing 1500 lamps! Also, please note that the State of Illinois Environmental Protection Agency has inspected Air Cycle Corporation's facility and also the Bulb Eater® machines. In fact, the State of Illinois Environmental Protection Agency uses the Bulb Eater® to safely package their lamps prior to recycling.

Sure, it makes sense to crush the lamps, but what do I do with the crushed lamps?

Contact Air Cycle to have the drums picked up and transported to one of our contracted recycling facilities to be recycled. This is the preferred method of the Environmental Protection Agency and is the most cost efficient option. Depending on your state regulations, you may be able to exclude this waste from your hazardous waste totals. Contact Air Cycle today for a customized recycling quote!

How often do the filters need to be changed?

The filters need to be replaced on a scheduled basis. The first Stage filter bag is changed twice per drum. The second Stage filter cartridge is changed at least every 10 full drums. When changed, the filters can be placed on top of the crushed glass inside the drum (depending on applicable regulations). The filters are sent for recycling with the crushed lamps in the drum. The 3rd Stage premium-grade activated carbon filter is rated for over a million lamps. Based on these figures, most facilities will never need to change this filter. Should this activated carbon filter become saturated, the filter can be recycled.

Where do I buy extra filters?

Filters can be purchased online or by calling 855-501-8600.

What is EasyPak™?

EasyPak™ is a pre-paid recycling program for lamps, ballasts, batteries, electronics and thermostats. One price includes a container, shipping to the recycling center, recycling costs and a certificate of recycling.

Place your order online, or over the phone by calling toll-free 855-501-8600.

Why choose EasyPak™ over the alternatives?

Aren’t all pre-paid container programs the same? No!

EasyPak™ offers the latest in recycling technology and innovative features. In addition to the essentials – a quality product, a fair price, and great customer service – every EasyPak™ customer has access to the following online features:

  • Recycling Reports - Access live visual reporting based on the amount of waste recycled at your facility. Track progress, set goals, and email reports.
  • Automatic Re-ordering - Return a full container for recycling, and a replacement container will automatically be shipped to you.
  • Certificates of Recycling - Download certificates of recycling from your personal account 24/7. Stay in compliance at all times.
  • Container Tracking - Perfect for multiple facilities, container tracking gives managers the ability to quickly determine container status.

What is the EasyPak™ Sustainable Program?

The EasyPak™ Sustainable Program is the most innovative and efficient method to recycle spent lamps, ballasts, batteries and electronics.

First, figure out what kinds of waste you have at your facility(s) and select recycling containers accordingly. Once you receive your EasyPak containers, fill them up and ship them back using the included prepaid shipping label.

As soon as we receive your shipment at our recycling facility, our system will automatically trigger a new order to replace your used container(s). We will bill you for replacement containers using the purchase order or credit card of your choice.

The Sustainable Program ensures that you always have containers in stock and never need to worry about placing another order. When you Sign Up, you also get instant access to unique online features, like Recycling Reports, Certificates of Recycling, and Container Tracking.

Learn more about the EasyPak™ Sustainable Program here.

How many containers should I order?

It depends on the amount of waste you generate. It usually helps to order one more container than you need, that way you'll always have one on-site while the other is being shipped back. Each container has a waste limit specified in the product details section.

How long will it take to receive my EasyPak™ containers?

Typically, all containers are shipped within 48 hours of purchase.

Depending on your distance from our distribution center, you should receive your container(s) in 5 days or less.

Can I place broken lamps in an EasyPak™ container?

EasyPak™ containers are intended for the transport, and recycling of intact fluorescent lamps. However, in the event that a lamp breaks in the container or in transit, our recyclers will still accept it for processing.

Can I put UV lamps in an EasyPak™ container?

You may recycle UV lamps only if it contains solid mercury amalgam.

If you are unsure of the type of mercury inside the lamps, please do not ship it in the EasyPak™ container. Failure to comply will put your company at risk and violate our terms and conditions.

Can I put lead acid batteries in the EasyPak™ Battery Recycling container?

No. EasyPak™ battery recycling containers are intended for dry cell batteries only.

Various types of dry cell batteries include alkaline, nickel, cadmium, nickel metal hydride, iron, zinc carbon, and silver, as well as AA, AAA, C, D, and 9-volt.

Are EasyPak™ containers safe for transport?

Yes. EasyPak™ containers have been tested and UN Certified at Advanced Packaging Technology Laboratories, Inc., an independent testing laboratory.

Containers are deemed compliant with applicable sections of 49 CFR pertaining to the safe transport of dangerous goods - Packaging Group III. EasyPak™ lamp recycling boxes have been subjected to repetitive shock vibration tests, stacking tests, free fall drop tests, and water absorption tests.

Why can’t I use my existing box to return my waste?

Packaging and labeling requirements differ by state, and many manufacturer boxes are not suitable for shipping dangerous goods.

In addition, these materials need to be shipped following certain guidelines which in some cases require additional containment methods such as a poly liner. Shipping with UN-approved EasyPak™ containers ensures you are in compliance with all shipping regulations and minimizes the risk and liability you have as the generator.

Where can I view EasyPak™ Terms and Conditions?

Click for Terms And Conditions

Is EasyPak™ available in all states?

While EasyPak™ is available in most states nationwide, it is currently not available in Alaska, Hawaii, Maine or Puerto Rico. If you have questions regarding EasyPak™ service and your state regulations, please visit our regulations page , or contact an EasyPak™ representative at 888-640-6700.

I lost my prepaid shipping label, what should I do?

Call 888-640-6700 to speak with an EasyPak representative. Be prepared to describe the container, its contents and your location.

The shipper refuses to pickup my package, what should I do?

You may be calling the wrong number. Please make sure you are calling toll-free at 855-501-8600. To schedule a pickup online, click here, fill out the pickup information, and click “Schedule Pickup”.

How long does it take to get my certificate of recycling?

You will typically be able to access your certificate of recycling 1 week after you ship your EasyPak™ container. Recycling certificates can be downloaded as a PDF from your account menu online. Login to your account now to access certificates.

What if I can’t find my certificate of recycling?

When logged in to your account, find Recycling Certificates in your account menu and click “Open Search Form”. Enter your containers' full tracking number in to the appropriate field and click “Find”.

If you don’t have your tracking number, contact an EasyPak™ representative by calling 888-640-6700.

Are EasyPak™ containers recycled after they have been used?

Yes. Once the contents of a container have been processed for recycling, the empty buckets and boxes are recycled. Your entire purchase is 100% recyclable!

Where are my EasyPak™ containers sent for recycling?

All EasyPak™ containers are processed at permitted recycling facilities located in the Unites States of America. Containers will be shipped to the facility closest to your location.

How can I get more information on the machines and/or this recycling service?

Contact Air Cycle Corporation today!

Why can’t I just throw my lamps in the trash?

Lamps contain mercury and in most cases are considered hazardous. The Environmental Protection Agency regulates the management of spent lamps. Most states do not allow hazardous lamps to be disposed in solid waste landfills.

Tell me more about Air Cycle Corporation's recycling program...

Air Cycle Corporation offers a recycling program throughout North America for crushed lamps, as well as intact lamps, ballasts, batteries, and computer hardware. We pride ourselves in offering aggressive pricing to our customers. A toll-free number is available for scheduling or questions. All facilities are properly permitted and provide documentation that the recycling was completed within applicable EPA regulations.

What happens to the lamps once they are picked up?

The lamps are transported to a permitted facility to be processed. The lamps are recycled in machines designed to break down the lamp and then separate the glass, metal, and mercury. Once the glass is clean of the mercury it can be reused as well as the metal and mercury. After the lamps are processed, a Certificate of Recycling will be issued for your records to document that your lamps were properly recycled by a permitted facility. More details on the recycling process can be found here.

What happens to the batteries once they are picked up?

All waste recycled through Air Cycle Corporation is processed at fully-permitted facilities within the United States. Batteries undergo a process of inspection, sorting, sizing, recovery, and separation of final products. More deatils on this process can be found here.

Do I have to count every lamp before they are picked up?

No. Waste from your bulk recycling pickup will be accurately counted by the recycling facility and you will be billed accordingly.

How should the waste be packaged prior to pickup?

Intact Lamps – All lamps must be packaged in a manner to "minimize" breakage. The OEM box is the most popular method of packaging. If the OEM box is not available, fiber drums are a simple alternative. Because they have lids, fiber drums provide a time advantage to boxing and taping. All lamps must be free of foreign material, including tape (on the actual lamp) and paper sleeves.

Crushed Lamps – Crushed lamps must be sealed in a steel 55-gallon drum complete with locking ring and lid. There cannot be any extraneous material such as wire, trash, or liquids in the drum or it will be returned.

Ballast - Non-leaking ballast should be packaged in a 55- gallon steel drum with locking ring and lid. These drums must also be free of any other foreign material. Leaking ballast should be placed in a plastic bag or a similar material to prevent contaminating the non-leaking ballast, and placed in a separate pail or drum.

Batteries - All batteries should be separated and packaged in a manner that will minimize spilling during transport. The most popular container is a 5-gallon pail. 55- gallon drums also work well if the quantity of materials can justify this size. Larger lead acid batteries should be palletized and shrink- wrapped with slip sheets between each row of batteries. Also, all holes must be plugged to reduce the leaking of acid.

Computer - There is no exact way to package computers. The simplest way is to use Gaylord boxes with lids. Because these are not always available, palletizing and shrink- wrapping is the next best alternative. Smaller components can be placed in any kind of box or secondary containment.

Does Air Cycle provide packaging material? Boxes? Drums?

Air Cycle can provide boxes, fiber drums, or steel drums throughout North America.

Why is mercury an environmental concern?

Mercury is a metallic element that can accumulate in living tissue. In sufficient concentrations, mercury may cause adverse health effects. Sources of mercury in the environment from human activity include coal-burning power plants, batteries, and fluorescent and HID lamps.

Small amounts of mercury are a necessary component in fluorescent and HID lamps, but when a lamp is broken, crushed, or dispensed in a landfill or incinerator, mercury may be released to the air, surface water, or groundwater. Considering this, it is a good policy to keep the mercury in fluorescent and HID lamps out of the solid waste stream by recycling.

How do I know if my waste is hazardous?

All generators of waste, except households, are responsible for determining if their waste is haza